The Official SYE (Slip Yoke Eliminator) Thread

Chris

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This thread is designed for the sole purpose of informing members as to why it is important to put a SYE on your lifted Jeep Wrangler. Now we can answer the “Do I need a SYE” questions by simply pointing people to this thread. I hope this thread will help new members make the right choice when installing a lift on there TJ.


What are Slip Yoke Eliminators and why should they be used?

What is a SYE and why is it used?
SYE stands for Slip Yoke Eliminator. The Slip yoke is the yoke that slides over the output shaft of the transfer case. This is the yoke that the rear driveshaft connects to at the Transfer case.

The SYE kit replaces the stock slip yoke and housing with a sealed housing and a fixed flange or yoke. This fixed flange or yoke is what a new CV style driveshaft will bolt up to. A CV (constant Velocity) shaft uses two U joints instead of a single one and this allows for much steeper angles. These shafts also utilize a two piece design that allows for suspension travel by allowing the shaft itself to compress and extend verses the yoke sliding on the output shaft. The sealed output now also allows for the rear driveshaft to be removed from the vehicle and not allow the transfer case fluid to empty out of the transfer case.


When should a SYE be used?
The stock rear driveshaft is a fixed length unit that relies on the slip yoke to adjust when the suspension travel. When lifting an TJ, the angle between the rear axle pinion and the slip yoke become much greater. The factory setup was not intended for these variations in lift. The angle difference will be most noticeable in the fact the slip yoke will be pulled further out of the housing than before the lift.

The differences in angle can be attributed to several things, but they all revolve around this center point, the length of the rear driveshaft. You will hear various things from various people about what size lift can be ran without a SYE. The key here is to recognize the differences between their TJ and yours.


What are some of the harmful effects of not using a SYE?
The difference in the angles put a strain on the output shaft. This places load on the transfer case bearings and the seals on the output shaft.

Another, more obvious problem, are the U joint ears of the driveshaft making contact with the slip yoke as the driveshaft spins. This will make for a noticeable clanking noise and hard vibration. A transfer case drop will clear that problem up, as well as a high clearance extended slip yoke, but it will not correct the strain on the output shaft.


What are other positives does the use of a SYE provide?
As mentioned before the ability to remove the rear driveshaft if damaged and drive off a trail under the power of the front axle is a major plus. If you run a stock front driveshaft with a SYE, you can carry a spare for both the front and the rear driveshafts.


Hack N/ Tap vs. SYE
There are two different styles of SYE’s out there. There is the HD Slip Yoke Eliminator, and then there is the Hack N’ Tap. The two are relatively different but the end result is going to be relatively the same. With the HD SYE the output shaft inside the transfer case is actually going to be replaced making the SYE the stronger of the two options. With the Hack N’ Tap you actually cut the OEM output shaft then add a flange on it which will then connect to the new CV driveshaft.

In summary, a true SYE is going to be a better option versus the Hack N' Tap. However, if you are on a budget a Hack N' Tap will certainly get the job done.


Rear Shocks
After adding a SYE you may encounter some rear shock issues (especially if you're lifting it over 2 inches). When you rotate the pinion up to match the transfer case output yoke, the lower portion of the shock body may rub on the lower spring perch.

The cheap and easy way to fix it are these Currie CE-9601 Rear Lower Shock Mount Extensions.

The proper way (in my opinion) to fix it, is to relocate your spring perches using something like this. This will of course require a competent welder, but it's really not that hard of a job.


Which SYE do you recommend?
If you're fortunate enough to have the NP241OR Rock-Trac transfer case (only found in the 03-06 TJ and LJ Rubicon models) then you don't need a SYE, since this transfer case already has one from the factory.

If you're like the majority of us however and have the NP231 transfer case as found in all the other TJ and LJ Wrangler models, there are various options in regards to SYE kits, but one of the most popular and well regarded is the Advanced Adapters SYE.

There's certainly a lot of other options out there which I won't even begin to list, but the Advanced Adapters SYE is my favorite.


What if I have an LJ?
Lucky you! The LJ in most cases is fun up to about 4-4.5" of lift without a SYE or double cardan (CV) driveshaft! That's one of the benefits you get from the LJ with it's longer wheel base... much less extreme driveline angles.
 
Hey Chris...I'm about ready to pull the trigger on a SYE kit, and during my research I found a few things that are not discussed very often. The prior owner of my Jeep installed a 4" lift kit that included a rear track bar relocation bracket and a transfer case drop.

Since the rear pinion will need to be adjusted up to match the angle of the output shaft from the transfer case, the rear track bar can bind in the standard bracket. Because of the possibility of binding, I purchased an angled relocation bracket. You can find them for around $60. I picked up mine from Metalcloak, since the rest of the suspension is from them and I like their products.

The transfer case drop uses much longer bolts because of the spacers, so you will need the standard Mopar bolts or equivalent. Mopar part number 6035836.

While the transfer case is open it's a great time for some preventative maitenance. A new chain is anywhere from $70-$140 depending on the manufacturer. I've found options from Alloy USA, Mopar, Borg Warner, and Crown. Another maitenance item is to pick up a seal kit that runs about $40.
 
@Serbonze, very helpful information to add to this thread, thank you!

I also agree that if the transfer case is already open that is a perfect time to do some preventative maintenance even if things aren't broken!
 
Just updating...

The parts list for a SYE install on my 2001 TJ with NP231 transfer case:
Advanced Adapters SYE and Adams Driveshaft. I'm not going with a super short because I have no plans for a tummy tuck. This includes bearing and seals. Ordering from Adams Driveshaft as a kit for $470 shipped.

Transfer case skid plate bolts to replace the longer bolts from the TC drop. Mopar part number 6035836. I ordered these up from Morris 4x4 for $42 shipped (price matched).

Angled rear track bar relocation bracket from Metalcloak for $49 shipped.

Transfer case chain from Borg Warner part number HV-027. I ordered this from eBay for $59 shipped.
 
Just updating...

The parts list for a SYE install on my 2001 TJ with NP231 transfer case:
Advanced Adapters SYE and Adams Driveshaft. I'm not going with a super short because I have no plans for a tummy tuck. This includes bearing and seals. Ordering from Adams Driveshaft as a kit for $470 shipped.

Transfer case skid plate bolts to replace the longer bolts from the TC drop. Mopar part number 6035836. I ordered these up from Morris 4x4 for $42 shipped (price matched).

Angled rear track bar relocation bracket from Metalcloak for $49 shipped.

Transfer case chain from Borg Warner part number HV-027. I ordered this from eBay for $59 shipped.

Thanks for the update. Hopefully someone will stumble upon this in the future and it will be helpful to them. That was the goal of this thread after all!
 
Thanks for the update. Hopefully someone will stumble upon this in the future and it will be helpful to them. That was the goal of this thread after all!
Mission accomplished Chris.

I am off today so I am putting a list together and came back to this thread because I thought I was missing something. Relocation brackets. That SYE/Driveshaft combo from Adam's is a great deal.
 
Mission accomplished Chris.

I am off today so I am putting a list together and came back to this thread because I thought I was missing something. Relocation brackets. That SYE/Driveshaft combo from Adam's is a great deal.

Glad it helped you. An SYE is a must for the non-Rubicon models.

When you say Adam's do you mean advanced adapters?
 
Since the rear pinion will need to be adjusted up to match the angle of the output shaft from the transfer case, the rear track bar can bind in the standard bracket.
I have decided to go with a Teraflex Mega Short SYE/CV Driveshaft combo. Since my jeep has a 4" lift it looks like the rear pinion angle has been lifted to compensate for the lift. When I install my SYE I am wondering if it will need to be lowered or stay where it is?

If this is the case will I need to be concerned about the relocation brackets? Nothing is binding the way it is now so I'm not sure if the above statement is accurate. Should I get adjustable control arms also with the SYE? Right now my Jeep is my dd so when I upgrade I need everything to complete the job. Unless the Jeep has different ideas!

I was a repair plumber for 25 years so expecting the unexpected is branded into my brain when working with anything old. Although it all looks really good underneath you never know what will happen.

Before picture of rear pinion angle
pinion angle.jpg
 
I already have adjustable controls arms, so that wasn't and issue for me.

I'm sure that someone will come along shortly that knows a heck of a lot more than I do, but in my opinion your pinion angle is off for your current set up.

You have some kind of aftermarket lower control arms already, but they appear to a fixed length.

image.jpeg
 
I saw that picture before also and thought the same as you. I have no vibration issue at all the way it is now. This is my first Jeep so I'm learning as I go. Thanks for the info.
 
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Ultimately you'll want a CV style driveshaft, but if it isn't vibrating you should be fine until then.
 
Should I get a pair of upper rear adjustable control arms when I do my SYE and Driveline?
 
Should I get a pair of upper rear adjustable control arms when I do my SYE and Driveline?

What size lift do you have or are you planing on having? Also, are you doing a tummy tuck or not? That will determine whether you need the control arms or not.

To be honest, I would put a complete set of adjustable control arms on it just since they're nice to have should you ever go bigger with the lift or add a tummy tuck.
 
Oops, just saw your signature. At 4" of lift I would get those control arms for sure! Your pinion angles past 3" (from what I've read) are getting a bit extreme.
 
I finally pulled the trigger. Adams Driveshaft made me an offer that I couldn't refuse, so an Advanced Adapters SYE and an Adams Driveshaft should be shipping out tomorrow.

I plan on taking the next few days to clean up a little surface rust on the frame where the skid plate mounts.
 
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Should I get a pair of upper rear adjustable control arms when I do my SYE and Driveline?

You may be able to get away with just uppers but I would get both uppers and lowers to ensure that you get everything set up correctly, if not a complete set.
 
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