Help me put together a solid build plan

I agree 100%! I started off wheeling on 31's and learned a lot. I was just trying to keep things limited to the scope defined by the OP.
Sometimes they don't know how to actually define the scope and need a nudge in the right direction. I also fully despise the logic of being stuck with a set of tires until you wear them out.
 
Sometimes they don't know how to actually define the scope and need a nudge in the right direction. I also fully despise the logic of being stuck with a set of tires until you wear them out.
I'd have no problem selling my tires on a yearly basis used and buying new. I like a good set of tires.

I sold my last set of wheels and tires to a member here considering 35's. I think they got a fair deal and were able to try them without a huge investment.
 
Hey all. I wonder if I might be able to get some help with my build plan.

I have a spread sheet/list of what I want to do/install, and I'm constantly tweaking the order of my plan to achieve the best course forward. I also over think things. I WANT TO BUILD SMART. I don't want to have to do things only to re-do them later. I WANT TO BUILD STRONG so I don't get stranded, and I want to build some self-reliance into this vehicle so I can do light wheeling & camping by myself sometimes. I'm also not rich, so while I believe in "buy once, cry once", it can take some time between steps.

Most will be amazed how far a stock Jeep on good set of tires will go.
In threads like this i typically tell people to take the Jeep out for the spin, figure out the shortcomings, build from there.
That is how you build SMART and STRONG.

You start with light wheeling and camping then proceed into capable offroader to wheel on fun stuff. ..

@nathanotis
This is a mess, 2 pages and it does not look like it is getting anywhere.
Gather your thought, figure out your wants or needs.

As a food for thought, Irun has made a great build thread, give it a read
https://wranglertjforum.com/threads/built-not-bought.53097/#post-926433https://wranglertjforum.com/threads/a-lesson-learned—keep-it-light-and-nimble.44924/
 
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The Jeep is stock, but it's not my first TJ. I bought an '03 of the showroom floor in '02 and wheeled the crap out of it for a decade. 33's, 1.25" BL, 1" MML, 33 Engineering (remember them?) t-case skid, some other sundries.

That rig was awesome. Went everywhere I pointed it and never let me down.

I sold it cause I married a girl with kids and they kept getting bigger and bigger I'm dumb. Bought a 4dr JK that I never modified (life stuff dictated the budget). Recently decided that I didn't want to build a JK. Sold it, bought this TJ.

I've been out of the game a while, but I'm not green. That said, I'm glad I found this forum. I've learned a lot of what was spouted as fact back in the day was garbage. So I'm being careful to build this one the way I want it, the first time. Correctly.

Maybe I should jump to 35's. There isn't much different that I've already planned for... At some point I'll be buying tires and hafta decide.
 
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You have a good base already and your philosophy seems sound. I would check out @Irun and see his build thread for inspiration.

Keeping things simple and light is the way to go. Obviously ground clearance is also important, but there are ways to achieve that without getting too crazy. I would focus on underbody armor first, steering box skid, control arm skids, oil pan skid, and a thicker differential cover. Grab a pair of spare axle shafts and drive shafts, maybe a better tire/wheel combo, but I’d armor up the underbody and take it out to see how it does.
Pretty much everything has been said, but I’ll add my advice. Considering you’ll be making upgrades in incremental steps, and I assume wheeling in the process, I think a tummy tuck with full under armor is your first step in the right direction. I haven’t wheeled in Colorado, but you’d be wise to listen to rasband, jjvw, tworley, and the rest of the Team CoCo gang.
 
Really need to take the time to figure out what tire size will accommodate your needs. Gearing and many other modification plans change with tire size.
 
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I think we all agree that I will need to decide on a tire size at some point and that it determines a lot of other items along the way. Frankly, 33s will accommodate my needs, til they don't. I'm following in the footsteps of other builds I've seen here. @Irun built for 31s, but moving to 33's won't be a big production. Similarly, @jjvw built for 33s and when he decided to rock the 35s, he just did it, cause the rig was already ready already. I'm not breaking new ground here. If I build it right, whether I ultimately decide to run 35s OR move up to 35s from 33s, it won't require huge, expensive changes.

Moving on... As I'm just starting out, and not buying tires tomorrow or anything, let's talk about The First Steps.

I'll start by armoring the underbelly. Since I want the flatest t-case skid possible, I need to do a 1.25" body lift and a 1" motor mount lift. If I do the tummy tuck at the same time, will it require control arms to adjust the pinion angle? Steering box, Diff covers, Engine and miniskids will follow. Budget dictates the Genright Boatsides I want someday will wait for someday. I'll run the stock rubi rocker guards til I can upgrade. They aren't the best, but they'll do for now. I've landed on them hard enough to shake my teeth loose and they stood up pretty well for stock parts.

What else should I be thinking about in this first stage?
 
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I'll start by armoring the underbelly. Since I want the latest t-case skid possible, I need to do a 1.25" body lift and a 1" motor mount lift. If I do the tummy tuck at the same time, will it require control arms to adjust the pinion angle?
If you're only doing a tummy tuck, then you should be good to just get the rear CAs. Some people get by with just the uppers, but rolling your axle back extends it (which may be fine temporarily). You'll also want a new drive shaft in the rear (double cardan), which could be extended later by Tom Woods (or your preferred DS shop).

Depending on how much you move your pinion you may need to address the rear track bar. There's a straight bracket from OME for the lower lifts (~2") - which a tuck emulates by itself, or the curved for the larger lifts and bump stops to keep it from contacting the tub.

Later when you do springs (I would say 4" if you want to build around 35s even if you run 33s) you'll need the rest of the CAs and to extend the rear drive shaft (and maybe replace the front eventually).

Steering box, Diff covers, Engine and miniskids will follow.
I would get the mini skids done before you fubar the control arm mounts. You can cheap out on your diffs by going to a junk yard and getting the Dana 44 covers off the late 90s/early 00s ram 1500s. It's a bit thicker and heavier than the TJs Dana 44 covers (I forget the numbers, it's buried somewhere in my thread). If my ramped cover ever ships I will have one to part with.

Budget dictates the Genright Boatsides I want someday will wait for someday.
One thing to note with the boatsides is that these pretty much lock you into genright corners if you ever plan to go that way. Which also has implications on the rub rails if you do those (which are doable just fine, but it is a little work).

You'll also need to (or at least, should...) do raised body mounts (genrights seem to be the best, but some people prefer the boxed in alternatives from other brands) since they are otherwise very exposed with the added clearance on the boatsides.

If you want to check out the boatsides I am not far away.

What else should I be thinking about in this first stage?
You will either need to adjust the transfer case linkage or get a cable shifter - I went with the latter like many, it's pretty nice while you work through the build.
 
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If you're only doing a tummy tuck, then you should be good to just get the rear CAs. Some people get by with just the uppers, but rolling your axle back extends it (which may be fine temporarily). You'll also want a new drive shaft in the rear (double cardan), which could be extended later by Tom Woods (or your preferred DS shop).

Depending on how much you move your pinion you may need to address the rear track bar. There's a straight bracket from OME for the lower lifts (~2") - which a tuck emulates by itself, or the curved for the larger lifts and bump stops to keep it from contacting the tub.

Later ... you'll need the rest of the CAs and to extend the rear drive shaft

Good confirmation, thanks. So Upper Control arms will likely be required as part of the first stage. And a rear shaft. That's a surprise. I expected the MML would mitigate the driveline angle enough. Track bar relocation bracket could serve as an inexpensive and temporary bandaid. I know I'll end up with adjustable front and rear when all is said and done.

I would get the mini skids done before you fubar the control arm mounts. You can cheap out on your diffs by going to a junk yard and getting the Dana 44 covers off the late 90s/early 00s ram 1500s. It's a bit thicker and heavier than the TJs Dana 44 covers (I forget the numbers, it's buried somewhere in my thread). If my ramped cover ever ships I will have one to part with.

I like the Riddler/Poison Spyder style covers. Not for brand bling, but strength (and ok, looks too). Anyone have thoughts on those? I also saw the ramped steel options this evening. I wish (along with many others) that Alloy USA had covers for the Dana 44.

... boatsides pretty much lock you into genright corners

I'll check into that. Thanks.

... do raised body mounts ...

If you want to check out the boatsides I am not far away.

That's part of the plan. That's also the 2nd time you've made that offer. Next time I make it up that way, I'll reach out.

You will either need to adjust the transfer case linkage or get a cable shifter - I went with the latter like many, it's pretty nice while you work through the build.

The cable is part of the plan, too. Again, thanks for the confirmation. I guess I've done pretty good with my study and planning.
 
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And a rear shaft. That's a surprise. I expected the MML would mitigate the driveline angle enough.
It may, I have an LJ so the TJ specifics are sometimes fuzzy to me. However the rear shaft is so short in the TJ that any changes there seem to be fairly big overall. You could buy time dropping the TC skid, but that's not a solution for any reasonable period for what you want to do. You may already know this, but here's Tom Woods' guide on driveshaft geometry (which I realize now ignores the transfer case :D but changes nothing in the geometry beyond the visual):

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I like the Riddler/Poison Spyder style covers. Not for brand bling, but strength (and ok, looks too). Anyone have thoughts on those?
I don't have first hand experience, however I have read and heard of interference issues fairly regularly. The shape and depth play into that. As you dial things in more and more an eighth inch or quarter inch can really matter.

That's part of the plan. That's also the 2nd time you've made that offer. Next time I make it up that way, I'll reach out.
I don’t see that reply, but I have had several drafts to posts here so I may be overlooking it! I’m always up to talk Jeeps.
 
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@rasband is offering some good tips. If you're doing the flattest TT you're absolutely going to need adjustable control arms, upper and lower, because you're likely going to be somewhere in the 18 degree range on the pinion angle. I ended up having to adjust my lower Savvy arms all the way in, to help the trackbar clear the rear crossmember. Even then I had to do a little grinding on the crossmember.

Also, having the Currie rear track bar, and Currie bracket, was a must for me. There are other alternatives, but I stuck with Currie front and rear.

If you're running a stock exhaust, you're likely going to run into some issues there. I've installed two of these recently. One on my Jeep and one on a buddies. You can look at the system diagram to see the other parts. In my case, I used band clamps to connect the pieces. This allows for very easy removal and adjustments.

More Information for WALKER 21456

This is the clamp to connect the muffler to the tailpipe.
https://www.amazon.com/gp/product/B0015KUF5Y/?tag=wranglerorg-20

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20210522_124434-jpg.jpg


All that said, I think you're on the right track. Get your under side armor in place first and go from there. Just keep weight in mind for the bigger picture. FWIW, aluminum armor, top and bottom, is your friend. If you're weight conscious through the entire project, I mean everything, you won't regret what you install!
 
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Track bar relocation bracket could serve as an inexpensive and temporary bandaid. I know I'll end up with adjustable front and rear when all is said and done.
Keep in mind that a rear angled track bar bracket will require an adjustable track bar at the same time. Just put it on your tab!
 
Add to your armor list: Gas Tank skid.
Yup. Thanks. Tank skid is on the list, just didn't make it to the post. It's another thing I go back and forth on because as @rasband pointed out, I can spend money on a product, or I can spend time on a modification. That'll come down to how I feel at the time and how the pocketbook looks. I'm not afraid to wait for a change in mood or til the pocketbook fills up again, either...
 
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Yup. Thanks. Tank skid is on the list, just didn't make it to the post. It's another thing I go back and forth on because as @rasband pointed out, I can spend money on a product, or I can spend time on a modification. That'll come down to how I feel at the time and how the pocketbook looks. I'm not afraid to wait for a change in mood or til the pocketbook fills up again, either...
If you really want a new gas tank skid, you could always just wait. Chances are you're not going to want to pull the tank twice. Once to modify the stock skid, and once to install an aftermarket skid. Patience and a good plan will save you money, time, and frustration!