I just installed an Advance Adapters standard SYE this weekend and I want to pass along my lessons learned:
1) If you have the harmonic balancer on your transfer case still, buy HARDENED M6x1.00 X 25 bolts to work it off the output shaft. Do NOT use non hardened bolts as they will break and leave you like picture #1, without many options. I spent the better part of two hours trying to drill them out to use an easy out bit and was unsuccessful. Ended up massaging it off with a BFH.
2) Invest in a heavy duty set of quality snap ring pliers. The set I had were cheap chinese made ones with the replaceable tips. They did not have enough strength to open the large rings enough to get the rings off the main shaft and barely enough to get the large on back on the new shaft. I fought with the ones I had before going to Auto Zone for another, beefier set that turned out to be just as worthless. See picture #2 and avoid these at all costs.
3) After letting the RTV cure for a couple hours after reassembly, I thought I would save some hassle and fill it with ATF before putting it on the jack to reinstall. My mistake was turning it up on the large end to pour it straight in. I lost a fair amount of Royal Purple before noticing it was running out the bottom. I should have just kept it laying flat and all would have been fine.
4) Plan to torque the yoke nuts once the transfer case is back in the jeep. I knew I was going to have to do it that way but some folks may just give their impact two or three ugga duggs and call it good.
Hope this helps someone out a bit.
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