Making sure that your shocks are not your limit straps.
Yep, this is my second shock to rip appart.
Limit straps are going in this year.
When doing my build it was based around a few sets of known factors. I knew what link kit I was using, what axles it was going on, and what springs I was using (Metalcloak 3.5").
To figure out shocks I put the axles in the jeep with the link kit. Then stuffed then up till something hit. In the front it was the truss to the oil pan, in the rear it's the upper control arm brackets to the floor. What hits in your jeep may be different. Then I took a measurement from the upper shock mount to where the rear would be (or where it is if you have shock mounts on your axle.) Then I put the springs in and drooped the axle till I could start to wiggle them in the cups. Then took the same measurements again. After that I went and picked the shocks that had a collapsed length at slightly shorter than measurement 1 and an extended length at or slightly longer than measurement 2. In my case I was able to cheat those a bit by moving the lower shock mounts around as I was swapping the axle at the time.
In my mind this gives you your maximum usable flex as you maintain spring pressure throughout the entire range of travel.
Now a monster flex coil over or a high center of gravity build are a totally different animal. There you have to consider if you are flexing past the point where the rig gets wants to tip even though you still have spring pressure on all 4 corners.
As to things to watch when adding down travel besides basic clearances.
- drive shaft slip length
- brake line length
- locker hose/wire length (for selectables)
- breather hose length
- steering linkage maximum misalignment
- track bar maximum misalignment (for stock style brackets)
- abs wires (if you have it)
I fixed the breather and locker hose issues by running them along the upper control arm and make a bit of a wide turn at the end to allow for movement. (FYI in the front if they are on the driver side, make sure they run on the outboard side of the arm... The cats get hot, man was I concerned when something exploded and all the moisture in my air system turned to steam coming out from the fender, it looked a lot like when the shock let go above.)
—
There must have been a time
when we could have said no.