Continuing to get the LJ ready for the annual inspection, I took it for a brief drive, but first, I dumped a couple gallons of gas in it because I've been keeping the tank low because it's coming out to raise the rear of the frame and put a Savvy skid under it. When filling, I could hear fuel hitting the ground. The fitting on the tank to which the fill hose connects has a big crack in it.

Not sure what I'll do with that.
On the drive, the speedo didn't work, but it was an easy fix - the Speedohealer connector is a bit cheap (Chinese knockoff), and it was unseated. I then went to top off the oil, and the oil filler cap wouldn't come off. The ratchet mechanism broke. I popped the top piece off with a screwdriver and used a water pump pliers to unscrew the bottom piece. I have two different caps inbound - a Mopar OEM one, and a Gates one-piece. Not sure which I'll use.
So, started the day off poorly, but it got better when I started the big project of the day. I realized that, although I don't think they inspect for fender coverage here, there are signal lights in the front fender flares. I had removed the flares about a year ago, meaning to paint them, but never did. So that was today's big project. Here's my "recipe":
- Wash with Dawn
- Dry with compressed air
- Clean with SEM Leather and Plastic & Leather Prep (#38353)
- Rough up with grey Scotchbrite pad
- Sand heavy scratches with 120, 220, 320 on an orbital sander
- Rough up with grey Scotchbrite pad
- Wash with Dawn
- Dry with compressed air
- Clean with SEM Leather and Plastic & Leather Prep (#38353)
- Mask inner sides with masking tape and paper
- Spray with SEM Adhesion Promoter (#39863) following directions
- Spray with OD Green paint (matched to my powder coat) following directions
- Spray with SEM 1k Matte Clear Coat (#40923) following directions
And after all that work, here they are right after Step 13 above:
View attachment 506354
And now, several hours later, they look awesome! The matte clear dried to a consistent finish (much better than in the photo above). But, oh, does my shop stink! I wore a respirator because I had to keep one of the big overhead doors closed due to high winds, so no cross-ventilation. I'm going to try to install them Thursday evening, after several days of curing.