No big deal but its engagement surface is actually slightly convex/dome shaped.The TJ uses a special flywheel that has a slight dish shape to the surface to help with smoother clutch engagement.
No big deal but its engagement surface is actually slightly convex/dome shaped.The TJ uses a special flywheel that has a slight dish shape to the surface to help with smoother clutch engagement.
Go for this Luk kit, it's a superior quality product that the factory used as the TJ's OE clutch. https://www.amazon.com/dp/B000CICYZ4/?tag=wranglerorg-20
Lunk also has a 'Gold' version which is really meant more for a truck, it is said to be noisier, and is not the version I'd run.
This is a bolt-in job, there's not much to it. Just know that there's usually no reason to have to replace the flywheel unless it is physically damaged. Also, don't have the surface of the flywheel resurfaced or refinished. The TJ's flywheel has a domed surface that would be removed if it was resurfaced. At the most, if it has any glazing on its surface, just remove it with a mild grade of sandpaper or emery cloth.
Yes the Luk clutch can certainly last at least 200k miles. Despite mine having been literally smoked on the trail many times I was shocked in its excellent condition when I did a precautionary swap at 161k miles before doing a really tough trail. My guess is it was certainly good for another 40-50k miles but I replaced it anyway since I had it out and had the new Luk replacement. What's funny is it wasn't long after that clutch swap that I did the conversion to an automatic transmission.
Some complain about the Luk throwout bearing due to it not being all steel, others don't have any problems with them. It wouldn't be a bad idea to also buy the National TOB just for piece-of-mind.
Hi Jerry,
I know this thread is from a few years back, but wanted to see if I could still get a reply. I read through and see what you’re saying with the LUK Clutch Kit. I however have a somewhat unique situation, my TJ is built as an “overlander” and is thus much heavier than your standard TJ. I still wheel it pretty hard. In this case would you still recommend the LUK, or is it worth the extra money for a South Bend Upgrade Unit? I want to put the best option possible in the Jeep to last the longest.
Additionally, say my flywheel WAS damaged, what replacement do you recommend? I saw the LUK flywheel had some poor reviews for bolt holes being too small. I’m looking into a crown automotive replacement. Also while I’m in there anything else I should consider replacing for some preventative maintenance?
Jeep is a 2006 TJ Sport with the 4.0 and NSG370 6 Speed.
Thanks in advance!
Not needed for his 4.0 engine.You could get the heavy flywheel from Centerforce. Has higher mass for more inertia at low rpm.
Maybe to you but not to me, I wouldn't install one on a 4.0 if it was free. Its increased inertia slows how fast the engine revs or slows down. I only see its usefulness on the 2.5L engine.Can still be useful.
Not needed for his 4.0 engine.
Appreciate the advice from both of you! I think I’m going to place the order based on the below. The current (stock) clutch has lasted 172,000mi with the extra weight, wheeling, and driving. No reason to believe the OEM LUK replacement won’t do the same again.
LUK Clutch Kit:
https://www.amazon.com/dp/B000CICYZ4/?tag=wranglerorg-20
Clutch Fork Spring:
https://www.extremeterrain.com/crown-automotive-clutch-fork-spring-9417-yj-tj-jk.html
National Throwout Bearing:
https://www.amazon.com/dp/B000BZIQ4Q/?tag=wranglerorg-20
Crown Automotive Flywheel:
https://www.quadratec.com/p/crown-automotive/flywheel-jeep-wrangler-tj-40l
Lastly, is there any other parts, seals, hardware, etc. I should consider replacing while I have this apart. I want to do as much preventative maintenance as possible!
Are you sure you actually need a new flywheel? Mine was still in perfect condition at 192k miles when I removed it. At the most they sometimes just have a little glazing on the surface which is easily removed with emery cloth or a mild sandpaper grade.
Odds are far greater that you won't need it.Haven’t cracked her open yet, but will definitely make that call once I do. Hopefully it’s fine and I can just clean it up a bit, but wanted to make sure I had a good replacement sourced if needed.