I've been a little quiet on this thread this week, but not because I haven't been working on the Jeep. Just too busy to get on here and post an update. I thought I'd share the process and results that I got in refinishing my wheels. They will never be 'perfect', but that was never my goal.
I started as stated above, by disassembling the bead locks. 160 fasteners in total. Took 30-45 mins per wheel/tire combo.
Once that was done, I waiting for a decent day outside, and rolled them out and hammered the shit out of them with my air hammer to get any loose rust off. noisy, but affective.
This was followed by a heavy dose of the wire wheel.
And then I blew away as much dust as possible with compressed air before I rolled them back in the garage to begin the cleaning process.
When I rolled them back in, I put each wheel on a black plastic bag where they will remain until I finish reassembly.
I followed the two step cleaning and prep process that is recommended by POR15. First was a spray down and sponge bath with POR15 cleaner/degreaser, and that was follow up with the POR15 metal prep product. This is suppose to neutralize the rust and etch any bare metal in preparation for paint. (or in this case, the actual POR15 rust coating) Each of these processes were followed up with a thorough rinsing with clean water, and they were allowed to dry overnight after the metal prep.
The next morning, I started kind of early because I wanted to get four coats on before I went to bed that night. I started with taping off the tires and valve stems.
In the end, I did two coats of POR15 and two coats of the POR15 top coat in Chassis Black color. I waiting four hours between applications, and probably could have gone a touch shorter between the top coat applications. You will see in the after photo, that this process did not produce back to original smoothness, but that is purely because I didn't want to sand the metal smooth.
These next three photos show my wheel that was in the worst condition in the following three stages:
1) After clean-up and paint prep. Ready for first coat
2) After first application of POR15. That stuff is super shiny, and it stay shiny if you don't top coat it. ***It also has to be top coated if it will be in direct sunlight***
3) After the topcoat has dried.
The above process is the exact same process I used on my entire frame.
At present, I am waiting for the rings to come back from the body shop (I wanted them sand blasted), and for the hardware that was ordered locally to come in. Then I will begin reassembly.