Geez, the last couple of days have been hell. I went to change the oil and rotate my tires. While I was under there I discover that I'm only recovering 4.5 quarts of oil. WTH? Then while I'm rotating the tires I notice my clearances have changed after the Dana 44 axle swap. Now my shocks are interfering with the spring perch. They're dented. Driver's side worse than passenger. Suck. I also notice my front diff is weeping, due to my breaking the seal and putting on the hard hat. So I start looking for the OEM bolts for the diff cover, because due to the thickness of the HardHat, they send you some longer bolts, but they require a hex key to tighten down and I thought maybe they just didn't get enough torque to seal the diff. After an hour of looking and cleaning up all sorts of crap, I find them. I go to trade them out and the last one I strip! Suck #2. As I was cleaning I found a small gasket. It went to the OPDA I put in last week. Now I'm like, Hmmmm...that's why I'm leaking oil. Suck #3. Sure enough, open the engine bay and that's why. So, I pull the OPDA 1" above the opening, slip the gasket on and put it back just like I find it. An hour later I go to start the Jeep, NOT. At this point I'm thinking I should just not touch the thing for the sake of not finding anything else wrong. I can’t sleep so I wake up and start researching at 4:30am. OPDA most important, who the hell cares if you can't go anywhere. By 6:45am I'm ready to fix this thing, armed with some knowledge thanks to
@mots and
@Chris and some other people on the OPDA threads. LOL. There are many. I need to rotate the OPDA housing, just get it around 4 o'clock, that's what the FSM says. So, I literally adjust it about 100 times trying to find a sweet spot. I got it to start sometimes, but never smooth starts and I'm throwing codes, p0016, p0344, and even p0522. WTH? That's it. Back to the drawing board. So I end up going back to the FSM, finding the way to set the Top Dead Center, because by now I've lost it. Aligning the tab by your harmonic vibration pulley with the notch on the pulley itself. Then I take out the OPDA, align the two holes, reinstall by slightly altering the cam shaft and it drops in, I crank the Jeep and it roars like a KING. GEEZE (I know I misspelled that, but I don't care). Then to the diff, try to fix that bolt by rethreading it. That seemed to sort of work. I got a bolt in and torqued the others down good. We'll see if it holds. Otherwise I'll have to drain the fluid and re-seal with RTV or a gasket. I'm thinking a gasket next time. Then I tried to turn my shocks upside down so I don't have to do lower shock relocation brackets. This will take some time to figure out because I have to remove the bar pin and the bushing and put them on opposite ends. At least I'm up and running. Man that was a lot of SUCK. I almost put the Jeep up for sale during this fiasco. Some lucky bastard would have gotten a kick ass rig.