Nashville TJ's Build - Continued

I have not. And I've poked him a few times over the last few days.

Chicken Poke GIF by happydog
 
I scrubbed the Sand Hollow dust off of the rig yesterday. With the full doors on, you can hardly tell...

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The body is bolted to the roll bar B-pillar at the tub rail - about 4-5 inches behind the door gap - and it did not move at all there. So, despite taking a big load, it supported the weight of the rig fairly well. Between where the body is bolted to the roll bar and the door gap, it moved just a bit. You can see in the pic below where the bend starts. It deformed a little over a quarter inch. As you can see on the curve at the bottom of the door, the armor normally protrudes past the door about 3/16". The door still functions fine, but it does take a little more pressure than normal to close it.

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I'll throw my hydraulic ram in there and should be able to easily flatten it back out.

Also, since my armor is aluminum, no worries about it rusting. So, I'm in no hurry to address the paint. But, I will do so eventually. If I wind up having to paint a set of new half doors, I'll do it all at the same time.

Given what I did, it's not really bad at all.

The half door, however, looks to be beyond saving. The whole thing is bowed in just a bit, so replacing it seems to be the best option at the moment. But, since I only use those half doors when I wheel - and they function just fine as well - again, no hurry to replace them.

Here is the other damage. The guard did its job, and the light survived, but I did reach out to Blaine to see when his LED lights will be back in stock. Not sure yet what I will do about the plate mount.

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I scrubbed the Sand Hollow dust off of the rig yesterday. With the full doors on, you can hardly tell...

View attachment 690054

The body is bolted to the roll bar B-pillar at the tub rail - about 4-5 inches behind the door gap - and it did not move at all there. So, despite taking a big load, it supported the weight of the rig fairly well. Between where the body is bolted to the roll bar and the door gap, it moved just a bit. You can see in the pic below where the bend starts. It deformed a little over a quarter inch. As you can see on the curve at the bottom of the door, the armor normally protrudes past the door about 3/16". The door still functions fine, but it does take a little more pressure than normal to close it.

View attachment 690056

I'll throw my hydraulic ram in there and should be able to easily flatten it back out.

Also, since my armor is aluminum, no worries about it rusting. So, I'm in no hurry to address the paint. But, I will do so eventually. If I wind up having to paint a set of new half doors, I'll do it all at the same time.

Given what I did, it's not really bad at all.

The half door, however, looks to be beyond saving. The whole thing is bowed in just a bit, so replacing it seems to be the best option at the moment. But, since I only use those half doors when I wheel - and they function just fine as well - again, no hurry to replace them.

Here is the other damage. The guard did its job, and the light survived, but I did reach out to Blaine to see when his LED lights will be back in stock. Not sure yet what I will do about the plate mount.

View attachment 690059

Jeff, if you want to go with another OEM style plate mount I’m pretty sure I have one in a box somewhere I’d be happy to send you. Let me know if you want itand I’ll look for it.
 
Jeff, if you want to go with another OEM style plate mount I’m pretty sure I have one in a box somewhere I’d be happy to send you. Let me know if you want itand I’ll look for it.

That would be awesome, Mike - definitely interested. Let me know what you find.
 
I found it Jeff. I honestly don’t think it’s up to your standards. I always seem to forget how rough my Jeep is🙄
However, if you would like it, I would be happy to sell it to you for $0.
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I have one here I can grab more pictures of too if Mike's isn't what you're looking for. While dusty, I don't believe it has any damage. Similarly happy to send it over for free, it's in my bin that is getting cleared out.

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I found it Jeff. I honestly don’t think it’s up to your standards. I always seem to forget how rough my Jeep is🙄
However, if you would like it, I would be happy to sell it to you for $0.
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Thanks for checking, Mike. Yeah, it does look just a little bit banged up. Since I'm not in a hurry, I may look for one a little more pristine. Still not dead set on replacing it, and I may go another direction.

Thanks for taking the time to take all the photos. Definitely helped. You are a good man, Mike. Next time I need a knee or shoulder replacement, you are my first call...

:cool:
 
I have one here I can grab more pictures of too if Mike's isn't what you're looking for. While dusty, I don't believe it has any damage. Similarly happy to send it over for free, it's in my bin that is getting cleared out.

View attachment 690104

Interested, Matt. How do the other faces look? And is the zip tie and extra fee???

:)
 
While probably not helpful for your current doors, I do have a new set of these for you next set if you’re forward thinking.
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Actually not sure how well these would have held up in that particular situation. Probably wouldn’t have helped that much.
 
Thanks for checking, Mike. Yeah, it does look just a little bit banged up. Since I'm not in a hurry, I may look for one a little more pristine. Still not dead set on replacing it, and I may go another direction.

Thanks for taking the time to take all the photos. Definitely helped. You are a good man, Mike. Next time I need a knee or shoulder replacement, you are my first call...

:cool:

One option that might work well since you run a spare, is the warrior products TJ license plate holder that curves around the corner.
https://warriorproducts.com/1560.html
Too bad I just sold mine. It would work in the stock license plate holes that you already have.
 
Interested, Matt. How do the other faces look? And is the zip tie and extra fee???

:)

I must have forgotten about clipping the corner at some point. That plastic piece is OEM plastic shavings from the first plate!

It's a little wet since I rinsed it off and didn't fully dry it.

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