Nashville TJ's Build - Continued

Man, the folks on this forum. Thanks for keeping this all together, @Chris .

Hugh ( @reddvltj ) found a set of Solar Yellow half doors - in incredible shape - for sale not too far from him in Idaho (Hugh's Post is above). Note that I would never have found these as FB marketplace does not let you search outside of 500 miles. The seller was not willing to ship, and immediately Rick ( @Wildman ) offered to make the five to six hour drive to pick them up for me. Hugh then also offered to make the trip - he is much closer than Rick, but still a 200 mile, 3-4 hour trip. One way.

Well, after going back and forth with the seller over a few days, and getting more pics and details, this morning I made deal. Hugh has already communicated with the seller and arranged the pickup next week - he even worked around the seller's schedule. Hugh will then pack them up and ship them to me.

This is absolutely incredible. I can't thank you enough, Hugh. And Rick as well for the offer to help. Big commitments of time and energy on both of their parts.

You boys are first class. The community here is beyond awesome, and I am so proud to be part of it.

Jeff

Same way I was able to find my half doors! Such a solid group. Glad you found some doors bud.
 
I must have forgotten about clipping the corner at some point. That plastic piece is OEM plastic shavings from the first plate!

It's a little wet since I rinsed it off and didn't fully dry it.

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Sorry for the late reply on this, Matt. Busy week.

Just like on Mikes, the last pic makes it look like it is split at the seam - is it that way in person? Wondering if that is just the design of these things that makes it appear that way.
 
Sorry for the late reply on this, Matt. Busy week.

Just like on Mikes, the last pic makes it look like it is split at the seam - is it that way in person? Wondering if that is just the design of these things that makes it appear that way.

I tried to get mine to go back together there, Jeff. It almost seemed like it was designed that way what does yours look like?
 
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Sorry for the late reply on this, Matt. Busy week.

Just like on Mikes, the last pic makes it look like it is split at the seam - is it that way in person? Wondering if that is just the design of these things that makes it appear that way.

No worries, it's very slight but otherwise is tight. I'm happy to send it over - worst case is you don't use it.

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Well, as if to distract me from all my Jeep woes, this weekend I found out I need to build another toy box for Christmas…

😳

Jeff, clearly you have a wonderful family, you and your wife have set a great example, and I truly believe it all starts with the parents, congrats!

ps: also helps when there is a Jeep lover in the family...;)
pps: and a woodworker
ppps: ans a seamstress
 
Jeff, clearly you have a wonderful family, you and your wife have set a great example, and I truly believe it all starts with the parents, congrats!

ps: also helps when there is a Jeep lover in the family...;)
pps: and a woodworker
ppps: ans a seamstress

He's a proper Renaissance Man
 
Now that the half doors are in process, I did a bit of "straightening" on the rig today.

First up, true-up the tub at the door jamb. Once again, here it is

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I braced my hydraulic ram against the cage on the opposite side. This works because the tub is bolted to the back side of the cage.

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In conjunction with my big dead blow, not perfect, but pretty close:

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Given the damage, I'm pretty happy with how it came out. The door closes and seals perfectly.

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I'm also giving thought to how I will address the paint in that area, but I'm in no hurry now that is it straight again. The armor is aluminum, so no worries about rust while I decide what to do.
 
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My rear fenders really do protect the body, but sometimes, well, at the expense of the body... :rolleyes:

Several very, very hard hits in Sand Hollow produced this:

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Back to the ram...

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In this pic the ram is still sitting there, but under no tension. It straightened out pretty well.

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This is definitely a consequence of how these fenders are mounted (and how much I beat on this thing, I guess), but on balance I absolutely like how these fenders work. They really do provide a lot of protection. I've dragged these things over many a rock over the years, taking the full weight of the rig on may occasions, and this is the first time this has occurred. I've got a few ideas on extending the cage, connecting the B and C pillars, to add some reinforcement in this area. A good project for future me.
 
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Here are a few pics of the half doors I received from the seller. These things are in really good shape:

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Not having to paint these is a huge deal. I did not really expect to find a set in Yellow. But, thanks to Hugh, I'm in high cotton.
 
My rear fenders really do protect the body, but sometimes, well, at the expense of the body... :rolleyes:

Several very, very hard hits in Sand Hollow produced this:

View attachment 691060

Back to the ram...

View attachment 691061

In this pic the ram is still sitting there, but under no tension. It straightened out pretty well.

View attachment 691062

This is definitely a consequence of how these fenders are mounted (and how much I beat on this thing, I guess), but on balance I absolutely like how these fenders work. They really do provide a lot of protection. I've dragged these things over many a rock over the years, taking the full weight of the rig on may occasions, and this is the first time this has occurred. I've got a few ideas on extending the cage, connecting the B and C pillars, to add some reinforcement in this area. A good project for future me.

Do you think the "rub rails" would have helped protect against this or would they have bent too? I've only lightly scraped mine over the last few years, never leaned on them too hard yet.
 
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Now that the half doors are in process, I did a bit of "straightening" on the rig today.

First up, true-up the tub at the door jamb. Once again, here it is

View attachment 691050
View attachment 691051

I braced my hydraulic ram against the cage on the opposite side. This works because the tub is bolted to the back side of the cage.

View attachment 691052

In conjunction with my big dead blow, not perfect, but pretty close:

View attachment 691056

Given the damage, I'm pretty happy with how it came out. The door closes and seals perfectly.

View attachment 691057

I'm also giving thought to how I will address the paint in that area, but I'm in no hurry now that is it straight again. The armor is aluminum, so no worries about rust while I decide what to do.

Did you try to fix this? or just figure it wasn't bad enough to risk the paint?
1779928740262.webp
 
Do you think the "rub rails" would have helped protect against this or would they have bent too? I only lightly scraped mine over the last few years, never leaned on them too hard yet.

Wouldn't his flares stick out more than the rub rails? So unless the rails are making contact with the rocks are they doing anything?
 
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