MiRustyjeep

Quick update today. I got the skin pulled off the quarter cut and started to fit it to my tub. 30'ish spot welds... Just in that small section. This is the first test fit. I'll need to snag some aluminum to help with welding the small filter piece in. This is the result of removing the piece with the intent of adding it back. The repair piece I bought is not as long, so I had to cut the filler from the original section.
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I'm really close to having my tub back together. I have about 5 more plug welds to do, and I have to finish stitching the seam back together. Then the grinding starts...

"A grinder and paint makes me the welder I ain't!" Helps that I have rock sliders to cover up this crap too!

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Finished welding today...well, finished for now. I'm sure after grinding, I'll find some pin holes to plug up. Took a break from the jeep to work on the motorhome generator compartment. I'm getting ready to plug my newly rebuild Onan 6500 KW powerdrawer back in and see if the 1000+ dollars I spent rebuilding it was worth it :oops::oops:

When I got home, I was greeted by one of the better sights you can see as a Jeep owner...A box from Savvy!

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I got myself a brand new gas tank skid. I figured the repairs (hacky) I made to my steel one were going to eventually wear through the plastic tank so, I should take the opportunity to replace it while I have everything else apart for my Tub swap (it's gonna get expensive if I fall down the "while its apart" hole). Plus, I wanted the all aluminum one vs the new one with the bolt on sides. I dunno why...I just decided I did. So, I got one on order while they still had the old one in stock.

I love shiny new aluminum...I think I'm going to leave this as is. The rest of the aluminum under my rig was painted black. This is more visible, so I think I'll leave it. I won't do anything crazy like polish it or anything, but having natural aluminum back there looks good, IMHO. Going to get the brackets powder coated black.

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Getting ready for phase two of project #notrustymijeep, I degreased the bottom of my tub. I have a couple spots to eliminate the rust in. One area where the rear crossmember body mount reinforcement is on the passenger side has rust between the layers of steel, so I'll have to cut those welds and pull it apart to get rid of the rust. Everything else I've noticed has just been surface rust that cleans up real easy with a wire wheel. Once the rust is gone, I plan to raptorline it and seal it up nice and tight.

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I also took advantage of a president's day sale that KBS coatings was having ( 20% off was a good deal) . Picked up a large frame kit to paint my frame once the old tub is off. It's basically the same stuff as POR-15. A couple of my buddies have treated their frames with this stuff and it dries hard as a rock. I've used POR on the underside of mower decks and I know that stuff is hard. If they are the same, my frame will be protected as well as it can be in this climate!

https://www.kbs-coatings.com/
 
Getting ready for phase two of project #notrustymijeep, I degreased the bottom of my tub. I have a couple spots to eliminate the rust in. One area where the rear crossmember body mount reinforcement is on the passenger side has rust between the layers of steel, so I'll have to cut those welds and pull it apart to get rid of the rust. Everything else I've noticed has just been surface rust that cleans up real easy with a wire wheel. Once the rust is gone, I plan to raptorline it and seal it up nice and tight.

View attachment 227368

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I also took advantage of a president's day sale that KBS coatings was having ( 20% off was a good deal) . Picked up a large frame kit to paint my frame once the old tub is off. It's basically the same stuff as POR-15. A couple of my buddies have treated their frames with this stuff and it dries hard as a rock. I've used POR on the underside of mower decks and I know that stuff is hard. If they are the same, my frame will be protected as well as it can be in this climate!

https://www.kbs-coatings.com/
Have you checked out
https://www.belzona.com/en/products... Sharing Buttons,to almost any rigid surface.
 
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Never heard of it before now... Sounds expensive!
All Belzona's products are, but their adhesion properties are ridiculously strong. They coated a dome in London in 1968 and have not yet had to recoat it to this day. They have different coatings/products for different applications. May be expensive but you'll only have to do it once and never worry again.

I encourage you to do some research into it. They were at our shop today for training and demos. They coat chillers, propulsion systems, tanks that hold corrosive chem's, etc. I was impressed, and I've been through a million coating demos, having liked none of them until now.
 
I actually picked their brains today about Jeep frame and underbody applications (we're a roofing company). While they don't produce anything specific to autos, they said the 1321 would be ideal for frame applications. I'm going to get a pail of it and will update you on my findings.
 
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Something about the TJ, parked in a snowbank, covered in a light dusting, at night, that I find appealing...
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Also... The night vision mode on this cell phone camera is pretty good!
 
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Marching on toward getting the tub swapped. I have finished the bottom of my new tub. I raptor lined the bottom. Thought being, it would seal up the joints and stuff that trap water and cause our TJ's to rust. Even my tub, that was from "down south" (Virigina, according to the build sheet)

First, I degreased the thing with a borrowed electric powerwasher and some simplegreen.

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After it dried for a day or so, I scrubbed the primer/Paint with a red sctochbrite pad. Having it upside down like I did allowed me to get into the wheelwells and really get some light on it to look for rust. Glad I did. Rust was present on probably 80% of the spot welds, and most of the seams. I also noticed quite a few spots where the paint adhesion was pretty terrible. I call them wrinkle worms...kinda where the corrosion starts to form in crystals and makes the paint lift and wrinkle in a random pattern. Thankfully, its only surface rust at this point and it cleaned up well. I had one of the rear seat bracket reinforcements off because rust was between the layers.
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So, all the gray areas here is self-etching primer, applied over bare metal. That's where I had to grind/sand the surface rust off. I contemplated sandblasting it at this point...but I REALLY didn't want to deal with trying to get all the blast media back out before I painted. Plus, I'd have to trailer it around in a michigan winter, bare steel and all...NOPE. To much risk.

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Today I did the raptor liner. That was pretty easy to apply and it looks pretty phenomenal as an undercoating. I'm really happy with how it turned out.

All masked up.
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All done and unmasked

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Some detail shots to show the texture


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I did the wheel wells because I don't run the liners. I'm a big fan of keeping that exposed and clean, vs covered up and hiding rust. Its not as "clean" looking design wise, but Its also not bad. The only thing you really see is the seatbelt mount.

Now the real fun begins....Tearing apart my running a driving jeep! I have about 500 baggies to put stuff in and label it so I remember where it all goes a month from now when I'm re-assembling this tub on my jeep.
 
Nice job, Mike. Amazing prep work. Looks really good and has some serious armor against rust now. When can I drop mine off for the same treatment?
 
Nice job, Mike. Amazing prep work. Looks really good and has some serious armor against rust now. When can I drop mine off for the same treatment?
Anytime...How about may'ish. I have a trip to drummond coming up. Do you record your mileage? LOL

Seriously..I could not imagine doing this to an assembled jeep. The prep was tough when it's all accessible...I can't image doing it, laying on your back, trying to get full coverage.
 
Anytime...How about may'ish. I have a trip to drummond coming up. Do you record your mileage? LOL

Seriously..I could not imagine doing this to an assembled jeep. The prep was tough when it's all accessible...I can't image doing it, laying on your back, trying to get full coverage.
Like a hawk...I'm 15 mi. From the 100k milestone. 😔